Project Overview

In 2023, Supmea partnered with BYD Zhengzhou Super Factory, one of the largest manufacturing bases in China’s new energy vehicle industry. The factory covers more than 16,000 mu and has an annual production capacity of 1 million vehicles. Supmea provided electromagnetic flowmeters, pressure transmitters, and other process automation instruments for BYD’s rain detection experimental system in the vehicle assembly workshop.

🔧 Application Challenges

• Stringent Process Control Requirements: Rain testing demands precise monitoring of water spray pressure, flow rate, and system stability to simulate real-world conditions.
• High Production Scale: A large-scale, high-throughput environment requires instrumentation that’s both reliable and easy to maintain.
• Consistency & Repeatability: Test results must be highly consistent to ensure vehicle water resistance meets delivery standards.

💡 Solution Provided

Supmea deployed a suite of high-performance automation instruments, including:

• SUP-LDG Electromagnetic Flowmeters for precise, stable flow measurement.
• SUP-P300 Pressure Transmitters to ensure constant system pressure throughout test cycles.
• Integrated Monitoring Systems for real-time data acquisition and fault alerts.

🚀 Benefits Delivered

• Enhanced Quality Assurance: Accurate detection parameters improved the reliability of rain test results.
• Operational Stability: Instruments performed stably even in high-humidity, continuous-operation conditions.
• Improved Efficiency: Real-time feedback enabled rapid adjustments, reducing test time and error rates.
• Lower Maintenance Costs: Durable design minimized unplanned downtimes in the high-frequency test environment.

🌟 Why Supmea

• Proven Expertise in Automotive Applications: Supmea instruments have been trusted by Tesla, CATL, VinFast, and now BYD.
• Scalable Solutions for Super Factories: Products adapt to both small-scale pilot lines and full-capacity manufacturing plants.
• Localized Engineering Support: Experienced field engineers like Liu Chong provide commissioning, calibration, and service.
• Made-in-China, Trusted Worldwide: Supmea’s self-developed instruments are designed for high-performance industrial demands.

Real scene of the project site▲